MACHINERY | PRODUCTION CAPABILITIES
Vulcan and NAPCO together, have one of the widest ranges of machinery and capabilities among packaging manufacturing companies in the United States. Our goal is to manufacture as many components as possible in-house, in order to cut cost and production time. This allows us to deliver product faster, control quality better and offer the best pricing to our customers.
NAPCO PRODUCTION | NORTH CAROLINA
Automatic Sample Cutting Table
CAD driven precision cutting of paper/board for production quality samples.
Min size: 4”x6”
Max size: 51”x63”
Fuji UV Digital Press
Wide format for producing production quality samples and short runs cost effectively.
Size – 4’ x 8’
Automatic Die Cutting Lines
Min: 15.75″x 15.75 to Max: 28″ x 40″
Thickness: 4.5 point to 120 point
Up to 1,000,000 impressions per week
Automatic Foil Stamping/Embossing Lines
Min: 15.625″ x 14.5625″ to Max: 29″ x 41″
Up to 200,000 impressions per week
High Speed Case Making Lines
Min: 5″x 7″ to Max: 28″ x 40″
Up to 300,000 per week
Automatic Litho & SBS Laminating Lines
Min: 12″(W) x 15″(L) to Max: 30″ x 41″
Up to 200,000 sheets per week
High Speed Box Lines
Min: 7/16” up to Max: 7.5″ deep
Up to 500,000 units per week
High Speed Edge to Edge Laminating/Mounting Lines
Min: 5“x7” to Max: 31“x41”
Up to 240,000 units per week
Multiple Clam Shell Platen Die Cutters
Up to: 40”x56”
Substrate – Min: 8 point SBS to Max: 200 point chipboard
Hot Star Die-cutting/Foil Stamping
Min: 15.75″ x 14.5625″ to Max: 29″ x 41″
Up to 200,000 impressions per week
High Speed 60” Wide Sheeting Line
Precision cutting machine that converts rolls of materials to flat sheets.
From 6” to 60” in length
Rollem High Speed Slitting and Collating Line for Playing Cards
Min: 2″ x 2″ to Max: 5″x6″
Up to 250,000 decks per week
High Speed Paper Cutters
Precision cutting machines to cut large lifts of paper and board at high speeds.
Max size: 53”x53”
Automatic Shrink Wrapping Lines
Up to 400,000 units per week
Automatic Hot & Cold Pattern Gluing Lines
Min: 4″ X 4″
Max: 30″ X 50″
Automatic Board Creasing Lines
Up to 150,000 units per week
Multiple Pot Devin Gluing Lines
Max: 32″ x 50”
Automatic Board Grooving Line
Min: 4″ x 10″ /.080 caliper
Max: 17 x 36:/.120 caliper
Up to 350,000 per week
Kensol Foil Stamping Lines
Max: 12″ x 18″ Image
Up to 130,000 impressions per week
VULCAN PRODUCTION | ALABAMA
Automatic PP Binder Machine
Seals Polypropylene binders.
Max: 4” capacity ring binders
1,300 to 1,800 per hour
Multiple Paper/Sheet Cutters
Flat cutters for all cutting and trimming needs.
Max: 65”
Clamshell Die Cutter
Used for diecutting, scoring and finishing.
Max: 40”x56”
Up to 400 per hour
Flatbed Die Cutter with Foil Stamping
Used for diecutting, scoring, stamping, deboss and finishing.
Max: 26”x38”
Up to 400 per hour
Roll Sheeter/Chopper
Used for cutting rolls of material down to sheets.
Max: 60” length
Up to 400 per hour
Multiple Board Groovers
Used to board leaving membrane for strength.
Max 36”x54”
Up to 1,000 per hour
Multiple Automatic Casemaking Lines
Gluer, auto spotter, wrapper, press rollers. High production alternative to hand wrapping turned edge products.
Max 24”x36”
Up to 1,000 per hour.
Automatic Casemaking Line
Automatic high speed converting machine for rigid boxes and paper board. Gluer, spotter, wrapper, quad.
Max: 23.062”x33.843”
Up to 1,200 per hour
Semi-auto casemaker
Automatically turns material around board for casemade books and binders.
Max: 24”x36”
Up to 150 per hour
Euro Hinge Board Creaser
Automatically crimps, creases board to make flat or multiple round spine hinges.
Max: 30”x60”
Up to 700 per hour
Multiple Glue LInes and Glue Machines
Variety of glue capabilities for paper and board products.
Max: 32“x50”
Up to 300 per hour
Roll Material Slitter Rewinder
Used slit wide rolls into smaller pocket rolls.
Max: 54”
Up to 600 yards per hour
Multiple Foil Stamping Machines
Apply foil plus deboss material and/or board.
Max die size: 24”x14.5”
Up to 250 per hour
Digital Printer
4 color process digital printer for paper and card stock. Runs binder inserts and sheets.
Max: 13”x26”
Up to 4,800 per hour
Wide Format UV Flatbed Digital Inkjet
Prints 4 color process on any surface.
Max: 62”
Multiple Semi-automatic silk screeners
Single color silk screeners. Used for short run and full coverage printing.
Max: 18”x24”
Up to 250 per hour
Multiple 4-station UV silk screener
1 to 4 color automatic screen printing machines. Excellent registration, great for multi color long runs.
Max: 22.5”x28”
Up to 250 per hour
In-house screen making
All screen printing frames, metal and wood produced in house. Including screen stretching, coating and exposure units.
Multiple Double Head Riveters
Applies ring metals, handles, etc. Great for short run binders and packaging.
Up to 150 per hour
Multiple Automated Riveters
Feeds and installs ring metals automatically at high speed.
Max: 3” Binders
Up to 1,200 per hour
Fingerhole Grommet Machine
Automatically die-cuts hole and inserts metal grommet.
Product size up to: 15”x35
Up to 300 per hour
Multiple Automatic RF Sealing Machines
Seals custom vinyl binders, including pockets, card holders, etc.
Max: 3” binders
Up to 500 binders per hour
18 Semi Automatic RF Sealing Machines
For sealing vinyl binders, label holder, foil, embossing, debossing, etc.
Max: 6” binder
Up to 225 per hour
RF Sealing/RF Stamp/Deboss
Seals, foil stamps, deboss, applique, vinyl products.
Max: 3” binders
Up to 200 per hour
Semi Auto Label Holder Machine
Seals vinly label holder/pockets onto binders and
packaging products.
Max: 2” binder
Up to 800 per hour